Plywood Maker Finds the Yield It Was Losing at the Press
Recovery was reported monthly against a standard assumption, so nobody could say which line, shift or log lot was losing the veneer.
Plywood, MDF, particle board and laminate businesses live on recovery percentages that move with every log, every press cycle and every season. We build the ERP and analytics layer that makes those numbers visible while the shift is still running, rather than at month end.
Six shifts we see across engagements in this industry, and what each one asks of the underlying system.
Chain of custody from log purchase to despatched board, ready for FSC and deforestation-regulation evidence.
Veneer recovery, core loss and trim waste measured per log lot and per line instead of per month.
Hot press cycle times, downtime reasons and energy per cubic metre tracked as one OEE picture.
Grade, thickness and finish held as variant characteristics so price follows specification automatically.
In-process QC results captured against the batch, with emission-class evidence retained for the buyer.
Secondary sales, scheme settlement and depot stock visible to the sales team in the field.
Recovery was reported monthly against a standard assumption, so nobody could say which line, shift or log lot was losing the veneer.
European buyers began asking for timber provenance the exporter held, but only across four systems and a filing cabinet.
Bring us the process that is causing trouble. We will come back with a business case, a roadmap and an honest estimate.